Pulp Moulding Plant

PULP MOULDED EGG TRAY PRODUCTION LINE MODEL EPR 1300

CAPACITY : Upto 1300 pieces (30-cavity egg trays) per hour @100% efficiency
ABSTRACT DETAILS OF PROJECT

LIST OF EQUIPMENT

1. Pulp Preparation System – 1 Set
2. Service system – 1 set.
3. Reciprocating Moulding Machine with 4 Nos. suction moulds and 4 Nos. transfer moulds -1 No.
4. On-line Conveyorised Drier – 1 No
5. Tray Compacting machine – 1 No
6. Gas Heating system without Gas Burner – 1 No.

AREA REQUIRED (APPROX)

300 Sq.Mtrs
Recommended size of factory shed : 25 mtrs length x 12 mtrs width x 5.0 mtrs height

RAW MATERIAL (WASTE PAPER) INPUT(APPROX)

100 Kgs/hour

WATER REQUIREMENT (APPROX)

400 Litres / hour

CHEMICALS LIKE WAX ETC (APPROX)
2 Kgs/hour

FUEL USED
(Note : There will be some differences at the site  depending on the products
made and local working conditions)

Diesel
(9000 k.cals/litre) : 29 litres / hour (approx.)

Natural Gas
(9500 k.cals/cubic metre) : 27 cubic metres / hour (approx.)

LPG (Liquified Petroleum gas)
11,500 k.cals / kg : 22 kgs / hour (approx.)
5,900 k.cals /litre  : 43 litres / hour (approx.)

INSTALLED POWER(APPROX)

a) Production Line : 115 HP (87 KW)
b) Air Compressor : …20 HP (15 KW)
(Customer scope)    —————————–
Total :……………………. : 135 HP (102 KW)
Three Phase , 380-440 V , AC 50/60 HZ

DIRECT LABOUR
3 Persons/shift

NOTE

The production capacity indicated above is only approximate and does not include any tool changing times or similar. The production efficiency and the output figures may vary in practical operation according to sizes of the products, operator efficiency, weather etc.

PULP MOULDED EGG TRAY PRODUCTION LINE MODEL EPR 3000

CAPACITY : Upto 3000 pieces (30-cavity egg trays) per hour @100% efficiency
ABSTRACT DETAILS OF PROJECT

LIST OF EQUIPMENT

1. Pulp Preparation System – 1 Set
2. Service system – 1 set.
3. Multi-Side Rotary Moulding Machine with 16 suction moulds and 4 transfer moulds – 1 No.
4. On-line Conveyorised Drier– 1 No
5. Tray Compacting machine – 2 Nos
6. Gas Heating system without Gas Burner -1 No

AREA REQUIRED (APPROX)

800 Sq.Mtrs (Length not less than 40 metres)
Recommended size of factory shed : 40 mtrs length x 20 mtrs width x 5.5 mtrs height

RAW MATERIAL (WASTE PAPER) INPUT(APPROX)

200 Kgs/hour

WATER REQUIREMENT (APPROX)

800 Litres / hour

CHEMICALS LIKE WAX ETC (APPROX)
2 Kgs/hour

FUEL USED
(Note : There will be some differences at the site depending on the products
made and local working conditions)

Diesel
(9000 k.cals/litre) : 67 litres / hour (approx.)

Natural Gas
(9500 k.cals/cubic metre) : 62 cubic metres / hour (approx.)

LPG (Liquified Petroleum gas)
11,500 k.cals / kg : 51 kgs / hour (approx.)
5,900 k.cals / litre : 100 litres / hour (approx.)

INSTALLED POWER(APPROX)

a) Production Line : 180 HP (135 KW)
b) Air Compressor : ..25 HP (18.75 KW)
(Customer scope)    ———————————
Total …………………….. : 205 HP(153.75KW)
Three Phase, 380-440 V, AC 50/60 HZ

DIRECT LABOUR
3 Persons/shift

NOTE

The production capacity indicated above is only approximate and does not include any tool changing times or similar. The production efficiency and the output figures may vary in practical operation according to sizes of the products, operator efficiency, weather etc.

PULP MOULDED EGG TRAY PRODUCTION LINE MODEL EPR 5000

CAPACITY : Upto 5000 pieces (Standard size 30-cavity egg trays) per hour @100% efficiency. (Maximum product size : Within 295 mm x 295 mm)
ABSTRACT DETAILS OF PROJECT

LIST OF EQUIPMENT

1.Pulp Preparation System – 1 Set
2.Service system – 1 set.
3. Multi-Side Rotary Moulding Machine with servo Drive with 20 suction moulds and 5 transfer moulds – 1 No. (Maximum product size : within 295 mm x 295 mm)
4. On-line Conveyorised Drier– 1 No
5. Gas Heating system without Gas Burner -1 No

AREA REQUIRED (APPROX)

900 Sq.Mtrs (Length not less than 60 metres) Recommended size of factory shed : 60 mtrs length x 15 mtrs width x 5.5 mtrs height

RAW MATERIAL (WASTE PAPER) INPUT(APPROX)
300 Kgs/hour
WATER REQUIREMENT (APPROX)
1000 Litres / hour
CHEMICALS LIKE WAX ETC (APPROX)
3 Kgs/hour

FUEL USED
(Note : There will be some differences at the site depending on the products
made and local working conditions)

Diesel
(9000 k.cals/litre) : 112 litres / hour (approx.)

Natural Gas
(9500 k.cals/cubic metre) : 105 cubic metres / hour (approx.)

LPG (Liquified Petroleum gas)
11,500 k.cals / kg : 87 kgs / hour (approx.)
5,900 k.cals / litre : 170 litres / hour (approx.)

INSTALLED POWER(APPROX)

a) Production Line : 244.50 HP (182.5 KW)
b) Air Compressor : …30 …….HP ( 22 KW)
(Customer scope)    ———————————–
Total………………………. : 274.50 HP (204.5 KW)
Three Phase , 380-440 V , AC 50/60 HZ

DIRECT LABOUR
3 Persons/shift

NOTE

The production capacity indicated above is only approximate and does not include any tool changing times or similar. The production efficiency and the output figures may vary in practical operation according to sizes of the products, operator efficiency, weather etc.

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